Tile roof | insertion system top-fix
Insertion system with modules installed in portrait
- Cross-system components
- Centric load distribution
- Mounting modules in portrait or in landscape
- Insertion rail in blank and black anodized – color matching the module
- Also suitable for beavertail tiles
Your benefits
High-quality installation aesthetics and efficient thanks to insertion technology
Three-way adjustable roof hook to level out uneven roofs, for different tile strenghts and shapes
Tension-free and floating mounting
The C-rail also acts as a cable channel
Components
Components
Click on the + Icons to see components of this mounting system.
Insertion rails
- high-end installation aesthetics
- time-efficient mounting
- tension-free and floating module mounting
Features
insertion system
portrait & landscape, as cross rail connection or as special assembly
C-rail/C-N-rail/N-rail/short profiles landscape
30-50mm
5.40m-all/2.20m (35mm + 40mm)
yes
03-001417/03-001380/03-001379/03-001416/03-001388/03-001374/03-001378/03-001375
Rail connector set IR
- rail connector works as expansion joint construction at the same time
Features
insertion system
Hexagon key 3mm
insertion rail
65x150mm
yes
03-000648/03-000499
Cross-rail connector IR on C or C-N
- safe connection due to force and form closure
- completely pre-assembled
Features
insertion system
AF 13 hexagon drive
C-rail/C-N-rail/short profile landscape
50x66mm
Edge stop IR
- optically tidy rail ends
- color-coordinated with the insertion rail
- prevents modules from slipping out
Features
insertion system
Torx 30
insertion rail
49x49mm
yes
03-000691/03-000693
Slip guard
- mounting aid for placing the modules
- additional securing of modules
Features
clamping system
portrait
C-rail/C-N-rail/N-rail/module support rail green roof
M8, M6, without hole
25mm
03-000006/03-000007
C-rail 38-1,6
- also acts as a cable channel
Features
can be used as module support rail, cross rail or cable channel
medium
roof hook top-fix, stock screw, seam clamps
module clamps, insertion rails
52x38mm/1.6mm rail bottom
2.20 m/5.90 m
yes
03-001362;03-001364;03-001365
C-rail 47-2
- also acts as a cable channel
- can be stepped on throughout installation
- big cantilever possible
Features
can be used as module support rail, cross rail or cable channel
high
roof hook top-fix, stock screw, seam clamps
module clamps, insertion rails
52x47mm/2mm rail bottom
2.20 m/2.40 m/3.60 m/4.80 m/5.90 m
yes
03-001366;03-001367;03-001441;03-001368;03-001369;03-001370
C-rail 71-2
- also acts as a cable channel
- can be stepped on throughout installation
- big cantilever possible
Features
can be used as module support rail, cross rail or cable channel
very high
roof hook top-fix, stock screw, seam clamps
module clamps, insertion rails
52x71mm/2mm rail bottom
5.90 m
no
03-001371
C-rail 95-3
- also acts as a cable channel
- can be stepped on throughout installation
- big cantilever possible
Features
can be used as module support rail, cross rail or cable channel
extremly high
roof hook top-fix, stock screw, seam clamps
module clamps, insertion rails
52x95mm/3mm rail bottom
5.90 m
no
03-001372
Rail connector sets
- safe connection of two C-rails
- available as expansion joint construction
Features
high
C-rail 38, 47, 71, 95
52x40mm/hole spacing 50mm
325mm
expansion joint
Rail connector set C47 S
- safe connection of two C-rails
- internal connector for maximum assembly freedom
Features
high
C-rail 47-2
30mm
200mm
-
03-000925
End cap C38
- visually attractive rail finish
- UV- and weather resistant
Features
clamping system
not necessary
C-rail 38
C47 sw
57x54x80mm
03-001523
End cap C-rail C47
- visually attractive rail finish
- UV- and weather resistant
Features
clamping system
not necessary
C-rail 47
57x63x80mm
End cap C38 sw
03-001522
Roof hook flex 18/30/40
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
clay tiles, concrete tiles, beavertail tiles
medium
C-rail as horizontal rail or vertical rail
18-24/24-30/31-40mm
min. 36mm
no
03-001109;03-001150;03-001151
Roof hook ZD 30/40
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
clay tiles, concrete tiles
high
C-rail as horizontal rail or vertical rail
24-30/31-40mm
min. 48mm
yes
03-000254;03-000256
Roof hook ZD 30/40 long
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
clay tiles, concrete tiles
high
C-rail as horizontal rail or vertical rail
24-30/31-40mm
min. 48mm
yes
03-001723;03-001725
Double roof hook flex 30/40
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
clay tiles, concrete tiles, beavertail tiles
high
C-rail as horizontal rail
24-30/31-40mm
min. 36mm
no
03-001150
Double roof hook ZD 30/40
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
clay tiles, concrete tiles
extremely high
C-rail as horizontal rail
24-30/31-40mm
min. 48mm
yes
03-000255;03-000257
Double roof hook ZD 30/40 long
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
clay tiles, concrete tiles
extremely high
C-rail as horizontal rail
24-30/31-40mm
min. 48mm
yes
03-001726
Roof hook BS 30
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
beavertail tiles
high
C-rail as horizontal rail or vertical rail
24-30mm
min. 48mm
yes
03-000258
Double roof hook BS 30
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
beavertail tiles
extremely high
C-rail as horizontal rail
24-30mm
min. 48mm
yes
03-000267
Features
flex 18/30/40, ZD 633
steel galvanized (alternative V2A)
Ø 6mm x lengths
30mm, 60mm, 90mm, 120mm, 150mm
Roof hook mounting screws 8mm
- building authority-approved
- fits also for rafter insulation
Features
ZD 30/40, BS 30, ZD 30 N35, ZD 533, ZD 544
steel galvanized
Ø 8mm x length
100mm, 140mm, 180mm, 220mm, 260mm, 300mm, 340mm
Accessories
Downloads
Module recommendation insertion system portrait
Manufacturer: AEG Solar, Aleo Solar, Aiko Solar, Canadian Solar, EXE Solar, Meyer Burger, Solyco, Sonnenkraft, SunPower Maxeon, Trina Solar, SOLARWATT
The values for wind and snow loads (Pa) can be found in the module manufacturer's installation instructions. The load values must be checked individually for each module type. The modules are held in place by a slide-in rail on the short side of the frame.
a = 56 mm
b = 30 - 50 mm
(Frame height)
Module recommendation insertion system landscape
Manufacturer: AEG Solar, Aleo Solar, Aiko Solar, Canadian Solar, EXE Solar, Meyer Burger, SoLuxTec, Solyco, Sonnenkraft, SunPower Maxeon, SOLARWATT
The values for wind and snow loads (Pa) can be found in the module manufacturer's installation instructions. The load values must be checked individually for each module type. The modules are held in place by a slide-in rail on the long side of the frame.
a = 56 mm
b = 30 - 50 mm
(Frame height)
More information about the tile roof mounting system
Simple and elegant – our insertion system for tile roofs. Precisely adjust the substructure to your roof, and you will have a visually perfect PV installation thanks to the insertion system. The insertion rails are available in either blank aluminium or black to match the frame colour, and the thought-through technology ensures security and mounting efficiency. As a floating installation, the module frame – vertical or horizontal – transfers the load to the rails. Insert the modules in the blink of an eye and lay the cables, including plugs, in the lower rail of the cross connection. The combination of the C-rail as a supporting rail and the cable channel makes it unique – tidy and efficient.
The connection of the C-rail to the rail bottom using a traditional screw connection on the three-way adjustable roof hook set enables continuous adjustment and levelling of the lower rail position. The adjustable bracket which is screwed into the base profile makes the roof hook easy to adapt to the roof coverage. The base profile facilitates precise positioning of the bracket over the tile – the roof hook set is available in different variations, perfect for your project. The installation is completed with end caps and edge stops and can also be equipped with a snow guard – design and quality, that is what our insertion system stands for.
For more information on the solar mounting system and installation, see the installation instructions.
