Tile roof | insertion system top-fix
Insertion system with modules installed in portrait
- Cross-system components
- Centric load distribution
- Mounting modules in portrait or in landscape
- Insertion rail in blank and black anodized – color matching the module
Your benefits
High-quality installation aesthetics and efficient thanks to insertion technology
Three-way adjustable roof hook to level out uneven roofs, for different tile strenghts and shapes
Tension-free and floating mounting
The C-rail also acts as a cable channel
Components
Components
Click on the + Icons to see components of this mounting system.
Insertion rails
- high-end installation aesthetics
- time-efficient mounting
- tension-free and floating module mounting
Features
insertion system
portrait & landscape, as cross rail connection or as special assembly
C-rail/C-N-rail/N-rail/short profiles landscape
30-50mm
5.40m-all/2.20m (35mm + 40mm)
yes
Rail connector set IR
- rail connector works as expansion joint construction at the same time
Features
insertion system
Hexagon key 3mm
insertion rail
65x150mm
yes
Cross-rail connector IR on C or C-N
- safe connection due to force and form closure
- completely pre-assembled
Features
insertion system
AF 13 hexagon drive
C-rail/C-N-rail/short profile landscape
50x66mm
Edge stop IR
- optically tidy rail ends
- color-coordinated with the insertion rail
- prevents modules from slipping out
Features
insertion system
Torx 30
insertion rail
49x49mm
yes
03-000691/03-000693
Slip guard
- mounting aid for placing the modules
- additional securing of modules
Features
clamping system
portrait
C-rail/C-N-rail/N-rail/module support rail green roof
M8, M6, without hole
25mm
C-rail 38-1,6
- also acts as a cable channel
Features
can be used as module support rail, cross rail or cable channel
medium
roof hook top-fix, stock screw, seam clamps
module clamps, insertion rails
52x38mm/1.6mm rail bottom
2.20m/5.40m
yes
C-rail 47-2
- also acts as a cable channel
- can be stepped on throughout installation
- big cantilever possible
Features
can be used as module support rail, cross rail or cable channel
high
roof hook top-fix, stock screw, seam clamps
module clamps, insertion rails
52x47mm/2mm rail bottom
2.20m/2.40m/4.30m/5.40m
yes
C-rail 71-2
- also acts as a cable channel
- can be stepped on throughout installation
- big cantilever possible
Features
can be used as module support rail, cross rail or cable channel
very high
roof hook top-fix, stock screw, seam clamps
module clamps, insertion rails
52x71mm/2mm rail bottom
5.40m
no
C-rail 95-3
- also acts as a cable channel
- can be stepped on throughout installation
- big cantilever possible
Features
can be used as module support rail, cross rail or cable channel
extremly high
roof hook top-fix, stock screw, seam clamps
module clamps, insertion rails
52x95mm/3mm rail bottom
5.40m
no
Rail connector sets
- safe connection of two C-rails
- available as expansion joint construction
Features
high
C-rail 38, 47, 71, 95
52x40mm/hole spacing 50mm
325mm
expansion joint
Rail connector set C47 S
- safe connection of two C-rails
- internal connector for maximum assembly freedom
Features
high
C-rail 47-2
30mm
200mm
-
End cap C38
- visually attractive rail finish
- UV- and weather resistant
Features
clamping system
not necessary
C-rail 38
C47 sw
57x54x80mm
End cap C-rail C47
- visually attractive rail finish
- UV- and weather resistant
Features
clamping system
not necessary
C-rail 47
57x63x80mm
End cap C38 sw
Roof hook flex 18/30/40
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
clay tiles, concrete tiles, beavertail tiles
medium
C-rail as horizontal rail or vertical rail
18-24/24-30/31-40mm
min. 36mm
no
Roof hook ZD 30/40
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
clay tiles, concrete tiles
high
C-rail as horizontal rail or vertical rail
24-30/31-40mm
min. 48mm
yes
Roof hook ZD 30/40 long
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
clay tiles, concrete tiles
high
C-rail as horizontal rail or vertical rail
24-30/31-40mm
min. 48mm
yes
Double roof hook flex 30/40
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
clay tiles, concrete tiles, beavertail tiles
high
C-rail as horizontal rail
24-30/31-40mm
min. 36mm
no
Double roof hook ZD 30/40
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
clay tiles, concrete tiles
extremely high
C-rail as horizontal rail
24-30/31-40mm
min. 48mm
yes
Double roof hook ZD 30/40 long
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
clay tiles, concrete tiles
extremely high
C-rail as horizontal rail
24-30/31-40mm
min. 48mm
yes
Roof hook BS 30
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
beavertail tiles
high
C-rail as horizontal rail or vertical rail
24-30mm
min. 48mm
yes
Double roof hook BS 30
- three-way adjustable
- centric load distribution
- narrow tile gap
Features
beavertail tiles
extremely high
C-rail as horizontal rail
24-30mm
min. 48mm
yes
Roof hook mounting screws 6mm
- building authority-approved
Features
flex 18/30/40, ZD 633
steel galvanized (alternative V2A)
Ø 6mm x lengths
30mm, 60mm, 90mm, 120mm, 150mm
Roof hook mounting screws 8mm
- building authority-approved
- fits also for rafter insulation
Features
ZD 30/40, BS 30, ZD 30 N35, ZD 533, ZD 544
steel galvanized
Ø 8mm x length
100mm, 140mm, 180mm, 220mm, 260mm, 300mm, 340mm
More information about the tile roof mounting system
Simple and elegant – our insertion system for tile roofs. Precisely adjust the substructure to your roof, and you will have a visually perfect PV installation thanks to the insertion system. The insertion rails are available in either blank aluminium or black to match the frame colour, and the thought-through technology ensures security and mounting efficiency. As a floating installation, the module frame – vertical or horizontal – transfers the load to the rails. Insert the modules in the blink of an eye and lay the cables, including plugs, in the lower rail of the cross connection. The combination of the C-rail as a supporting rail and the cable channel makes it unique – tidy and efficient.
The connection of the C-rail to the rail bottom using a traditional screw connection on the three-way adjustable roof hook set enables continuous adjustment and levelling of the lower rail position. The adjustable bracket which is screwed into the base profile makes the roof hook easy to adapt to the roof coverage. The base profile facilitates precise positioning of the bracket over the tile – the roof hook set is available in different variations, perfect for your project. The installation is completed with end caps and edge stops and can also be equipped with a snow guard – design and quality, that is what our insertion system stands for.
For more information on the solar mounting system and installation, see the installation instructions.
Downloads
Mounting tutorial
How to easily mount our tile roof insertion system.
Module approvals
| Manufacturer | Module | Flat roof II / Flat roof III | Flat roof II with 3rd base trough | Insertion system portrait | Insertion system landscape | Insertion system portrait with support rail | Status | |||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Suction | Pressure | Suction | Pressure | Suction | Pressure | Suction | Pressure | Suction | Pressure | |||
The specified values (given in Pascal (Pa)) correspond to the permissible load. The safety factor of 1.5 to be considered according to IEC 61215 is already included. To the best of our knowledge and conscience, we have compiled the listed data for you from the individual approvals or installation instructions of the manufacturers. We accept no liability for transmission errors or changes to the values at short notice.
