Corrugated and sandwich roof | insertion system
Insertion system with modules installed in portrait
- Components usable across different roof types
- C-rail also acts as a cable channel
- Mounting modules in portrait or in landscape
- Insertion rail in blank and black anodised – color matching the
module
Your benefits
Completely pre-assembled stock screws with centric load distribution
Big span lengths possible (C-rail 71-2 / C-rail 95-3)
C-rail also acts as a cable channel
Solutions for timber and steel purlin
Components
Components
Click on the + Icons to see components of this mounting system.
Insertion rails
- high-end installation aesthetics
- time-efficient mounting
- tension-free and floating module mounting
Features
insertion system
portrait & landscape, as cross rail connection or as special assembly
C-rail/C-N-rail/N-rail/short profiles landscape
30-50mm
5.40m-all/2.20m (35mm + 40mm)
yes
03-001417/03-001380/03-001379/03-001416/03-001388/03-001374/03-001378/03-001375
Cross-rail connector IR on C or C-N
- safe connection due to force and form closure
- completely pre-assembled
Features
insertion system
AF 13 hexagon drive
C-rail/C-N-rail/short profile landscape
50x66mm
Rail connector set IR
- rail connector works as expansion joint construction at the same time
Features
insertion system
Hexagon key 3mm
insertion rail
65x150mm
yes
03-000648/03-000499
Edge stop IR
- optically tidy rail ends
- color-coordinated with the insertion rail
- prevents modules from slipping out
Features
insertion system
Torx 30
insertion rail
49x49mm
yes
03-000691/03-000693
C-rail 38-1,6
- also acts as a cable channel
Features
can be used as module support rail, cross rail or cable channel
medium
roof hook top-fix, stock screw, seam clamps
module clamps, insertion rails
52x38mm/1.6mm rail bottom
2.20 m/5.90 m
yes
03-001362;03-001364;03-001365
C-rail 47-2
- also acts as a cable channel
- can be stepped on throughout installation
- big cantilever possible
Features
can be used as module support rail, cross rail or cable channel
high
roof hook top-fix, stock screw, seam clamps
module clamps, insertion rails
52x47mm/2mm rail bottom
2.20 m/2.40 m/3.60 m/4.80 m/5.90 m
yes
03-001366;03-001367;03-001441;03-001368;03-001369;03-001370
C-rail 71-2
- also acts as a cable channel
- can be stepped on throughout installation
- big cantilever possible
Features
can be used as module support rail, cross rail or cable channel
very high
roof hook top-fix, stock screw, seam clamps
module clamps, insertion rails
52x71mm/2mm rail bottom
5.90 m
no
03-001371
C-rail 95-3
- also acts as a cable channel
- can be stepped on throughout installation
- big cantilever possible
Features
can be used as module support rail, cross rail or cable channel
extremly high
roof hook top-fix, stock screw, seam clamps
module clamps, insertion rails
52x95mm/3mm rail bottom
5.90 m
no
03-001372
Rail connector sets
- safe connection of two C-rails
- available as expansion joint construction
Features
high
C-rail 38, 47, 71, 95
52x40mm/hole spacing 50mm
325mm
expansion joint
End cap C38
- visually attractive rail finish
- UV- and weather resistant
Features
clamping system
not necessary
C-rail 38
C47 sw
57x54x80mm
03-001523
End cap C-rail C47
- visually attractive rail finish
- UV- and weather resistant
Features
clamping system
not necessary
C-rail 47
57x63x80mm
End cap C38 sw
03-001522
Stock screw set (for wood) M10
- centric load distribution
- completely preassembled
- available in lengths
- also suitable for trapezoidal roofs
Features
Wood purlin
medium
C-rail as horizontal rail or vertical rail
hanger bolt bridges, base plates
depending on length
200mm/250mm/300mm
PU 50 pcs./PU 10 pcs.
03-000222;03-000223;03-000224
Stock screw set (for wood) M12
- centric load distribution
- completely preassembled
- available in lengths
- also suitable for trapezoidal roofs
Features
Wood purlin
high
C-rail as horizontal rail or vertical rail
hanger bolt bridges, base plates
depending on length
200mm/250mm/300mm
PU 50 pcs./PU 10 pcs.
03-000211;03-000210;03-000216
Stock screw set (for steel)
- centric load distribution
- completely preassembled
- available in lengths
- also suitable for trapezoidal roofs
Features
Steel purlin (SP)
medium
C-rail as horizontal rail or vertical rail
hanger bolt bridges, base plates
depending on length
140mm/185mm/220mm/260mm
packing unit 50 pcs./packing unit 10 pcs.
03-000199;03-000202;03-000203;03-000943
Accessories
Downloads
Module recommendation insertion system portrait
Manufacturer: AEG Solar, Aleo Solar, Aiko Solar, Canadian Solar, EXE Solar, Meyer Burger, Solyco, Sonnenkraft, SunPower Maxeon, Trina Solar, SOLARWATT
The values for wind and snow loads (Pa) can be found in the module manufacturer's installation instructions. The load values must be checked individually for each module type. The modules are held in place by a slide-in rail on the short side of the frame.
a = 56 mm
b = 30 - 50 mm
(Frame height)
Module recommendation insertion system landscape
Manufacturer: AEG Solar, Aleo Solar, Aiko Solar, Canadian Solar, EXE Solar, Meyer Burger, SoLuxTec, Solyco, Sonnenkraft, SunPower Maxeon, SOLARWATT
The values for wind and snow loads (Pa) can be found in the module manufacturer's installation instructions. The load values must be checked individually for each module type. The modules are held in place by a slide-in rail on the long side of the frame.
a = 56 mm
b = 30 - 50 mm
(Frame height)
More information about the corrugated and sandwich roof mounting system
Whether you have a purlin roof with wooden or steel purlins, or a roof covering with corrugated or sandwich elements, with our stock screw set you can use our insertion system quickly and easily in your projects. The insertion rails are available in either blank aluminium or black to match the frame colour. The well-thought-out technology ensures security and mounting efficiency. As a floating installation, the module frame – vertical or horizontal – transfers the load to the rails. Insert the modules in the blink of an eye and lay the cables, including plugs, in the lower rail of the cross connection. The combination of the C-rail as a supporting rail and the cable channel makes it unique – tidy and efficient.
The connection of the C-rail to the stock screws using a traditional screw connection on the rail bottom enables continuous adjustment and levelling of the lower rail position. The centre connection of the C-rails to the stock screw transfers the load centrally on to the stock screw, meaning that it is not additionally subjected to bending stress – the stock screw set is available in various lengths and widths, perfect for any roof. The installation is completed with end caps and edge stops and can also be equipped with a snow guard – design and quality, that is what our insertion system stands for.
For further information on installing the system and fixing the components, please refer to the mounting instructions.
